Plant Millwright

• Matric with Mathematics and Science.
• Section 13 Red Seal Millwright Trade Test.
• N4 Electro-Mechanical Certificate, Siemens PLC.
• Min 5 years experience in heavy industry.

• Maintenance Process (Schedules Preventative Maintenance):

• Receive maintenance schedules, plan and execute before they expire. Interpret instructions and plan maintenance and repair work.
• Inspect the tooling and determine spares requirements.
• Generate job requisitions for scheduled maintenance work.
• Conduct preventive maintenance activities.
• Perform change overs in the production environment.
• Stock take integrity checks.
• All scheduled maintenance shall be recorded.
• Perform plant start-ups, timeously.
• Maintain good housekeeping.
• Maintenance Process (Breakdown):

• Attend to machine breakdowns of a mechanical/electrical nature for all equipment under engineering functional control.
• Update the responsible person on progress of repairs.
• Escalate a problem/breakdown to the next level if it cannot be resolved successfully.
• All breakdowns shall be recorded to aid in determining root causes.
• Mechanical Maintenance:

• Perform routine maintenance.
• Align machines and equipment.
• Diagnose and repair faults on equipment and machinery during production.
• Commission and refurbish machines and equipment.
• Operate and monitor:

• drilling machine to produce simple components
• lathe to produce simple components
• milling machine to produce simple components
• surface grinding machine to produce simple components.
• Operate the Electrical Discharge Machine (EDM) to seal moulds.
• Perform basic and MIG/TIG welding of metals.
• Maintain mechanical equipment.
• Electrical Maintenance :

• Design and construct Single/Three Phase Circuits.
• Design and install Electrical Wire Ways.
• Construct, commission and do fault tracing on low voltage reticulation networks (220Vac, 110Vac, 24DC).
• Install or replace and commission electrical equipment.
• Wire and commission three phase electrical circuits.
• Test and inspect a three-phase industrial/commercial installation.
• Inspect and maintain electrical equipment.
• Replace electrical equipment (electrical cables; faulty components in a distribution board; three-phase electrical motor between 5,5 kW and 75 kW).
• Fault find and repair (Domestic appliances; single phase alternating current (AC) systems; three phase voltage electrical circuits).
• Disconnect and connect electric motors.
• Handle and care for electrical earthing gear and related equipment.
• Joint low voltage cables.
• Troubleshoot on programmable logic controllers.
• Fabrication:

• Mechanically cut, drill, punch and assemble fabrication materials using powered machinery.
• Cut materials using the oxy-fuel gas cutting process (manual cutting).
• Join metals using the resistance welding process.
• Weld workpiece (oxy-acetylene welding, shielded metal arc welding, gas metal arc welding, gas tungsten arc welding).
• Remove metals using oxy-fuel and air-carbon arc gouging processes.
• Instrumentation Maintenance:

• Construct basic electronic circuits.
• Install instrument impulse lines.
• Maintain instrumentation equipment (Flow; Level; Pressure; Temperature; Intrinsically safe apparatus).
• Carry out soldering and de-soldering procedures.
• Maintenance Process (Post Maintenance):

• Test and commission machinery or equipment prior to handover.
• Complete the Planned Maintenance Schedule-Maintenance Connection.
• Identify any other work required (including additional spares) and communicate to the Planner/Buyer.
• Clean up after completion of job and inform the responsible person that the maintenance has been completed to the required standard.
• Material Handling:

• Handle sling loads, operate cranes/hoists, and operate forklifts.
• Engineering Projects - Project Initiation:

• Contribute to project initiation, scope definition and scope change control and work as a valuable team member.
• Participate in the estimation and preparation of cost budget for a project or sub project and monitor and control actual cost against budget.
• Project Planning, Management, Administration:

• Schedule project activities to facilitate effective project execution.
• Monitor, evaluate and communicate project schedules.
• Contribute to the management of project risk within own field of expertise.
• Supervise a Project team of a technical project when requested.
• Provide assistance within the project in the field of expertise.
• Support project meetings and workshops when required.

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