Sr. Engineer, Process Quality
Adient
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- Participate in Safety Sign-Offs, Design Reviews, Program Reviews, and Phase Exit Reviews.
- Execute the elements of Supplier Advanced Quality Planning including the following elements; SAQP kick-off meeting, Supplier Process Sign-Off, review and approval of Supplier PPAP.
- Develop the Prototype, Pre-production, and Production Control Plans.
- Develop the Measurement System Analysis Plan for the program, Responsible to ensure that Gage studies (R&R, Bias, Linearity, and Stability) are conducted on all gaging used on the program and that appropriate corrective actions are taken to improve Gage R&R where data indicates.
- Responsible for implementation of the Manufacturing Quality Systems for the prototype and pre-production builds (e.g. Incoming Inspection Instructions, Containment Instructions, etc,) as defined in BOS and/or specified on the Product Control Plan.
- Responsible for completion of the inspection reports report for components that are used for the prototype and pre-production builds.
- Perform capability studies and document the results for all program special characteristics, and ensure that Customer and internal requirements are met (or a written Customer deviation is obtained)
- Responsible for the color/appearance approval process from pre-grain to PPAP, including proper Customer submission paperwork, by either performing the required activities directly or coordinating the completion of these activities.
- Responsible to coordinate the preparation and on-time delivery of PPAP packages for submission and approval by the Customer.
- Responsible to coordinate the preparation and on time delivery of supplier AQP deliverables including; Control Plans, Capability Plans, Capability Studies, Part Layouts, Gage design, Gage R&R, PFMEA, DFMEA (if applicable)
- Utilize all applicable Customer-specific systems.
- Ensure that appropriate statistical methods are utilized throughout the Product and Process Development process and deployed into the Control Plan.
- Responsible for completion of all other Customer-specific Advanced Quality Planning requirements.
- Responsible to assist other SDT members to assure all SDT deliverables are met on time, to the appropriate level of detail. (PPE) Correctly and appropriately.
- Participate and support in environment activities, such as: Environmental Aspect & Impact evaluation.
- Ensure that all activities accordance with Environmental legal & requirements.
- Voluntary to join safety meeting and immediate action once safety issue present in workplace.
- All JSA/Risk assessment, PEIL, environmental aspect up to date for routine, non-routine.
- Responsible to lead the abnormality process of internal – external the quality issue.
- Ensure that key operational measurable is well monitor and correct as appropriated (Containment)
- Ensure quality system compliance with IATF 16949, BOS and customer requirement.
- Understand for customer quality requirement for all customer in plant.
- Ensure customer quality requirement was communicate to plant member.
- Communicating often in safety: safety talk, finding status, feedback and keep update.
- Voluntary to join Safety meeting and immediate action once safety issue present in workplace.
- All JSA/Risk assessment, environmental aspect up to date for routine, non-routine.
- Involve & engage in Safety Activity and initiative: AMS, Safety week, 5S, HSE training, wear proper PPE.
- Bachelor’s degree is required (or equivalent experience)
- Minimum of 5 years post qualification experience working in a manufacturing environment with at least one year in the position of Supplier Quality Engineer and or Plant quality engineer. Ideally this should have been with a multi-national company. Computers and standard business software (Microsoft Office as an example).
- Advanced Quality Planning including familiarity with the AIAG Advanced Quality Planning and Control Plan standard, FMEA, PPAP, Dimensional layouts, gage/fixture design, and Performance /Material testing.
- Statistical concepts, design of experiments, and problem-solving methodology.
- Manufacturing Quality system experience and Customer communication activities.
- Certification as a Six Sigma Green Belt (Should).
- Professional Certification in Quality Engineer is desirable.
- In quality people tend to be biased towards Quality Assurance (Systems) or Quality control (Inspection). The candidates for this position should have been exposed heavily in Quality Control.
- Specific education and training in Quality disciplines in required, including (minimum): ISO/TS16949, Continuous Improvement, Total Quality Management, PPAP, FMEA, Control Plans, DOE, and SPC.
- Leadership / Management experience in or outside of Johnson Controls.
- Candidates must demonstrate solid skills in communication, interpersonal relations, and ability to inspire individuals or team to improve performance.
- BOS auditor training is preferred.
- Candidates may have these requirements waived only by the Advanced Quality Manager (or equivalent)
- ·Directing: (หัวหน้างานลำดับที่หนึ่ง) Manager, Quality
- ·Functional: (หัวหน้างานลำดับที่สอง) Manager, Plant Metal